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技術工程

Precision Quality Control: Full-Dimensional 3D Scanning Inspection for Casting

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  • High-Precision 3D Laser Scanning: Rapidly captures the complete surface geometric data of castings.
  • CAD Model Overlay: Compares the scanned model directly with the original 3D CAD design for highly accurate alignment.
  • Real-Time Deviation Colormaps: Instantly generates full-color visual reports to highlight dimensional differences.
  • Full-Dimensional Inspection: Precisely identifies critical defects, including warpage, shrinkage, and deformation.
  • Accelerated FAI & Quality Assurance: Drastically reduces First Article Inspection (FAI) time while ensuring all products meet the strictest tolerance requirements.

Mold Flow Analysis and Design Optimization

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By predicting defects through simulation, investment casting effectively reduces trial-and-error costs and significantly improves casting yield rates.

 

  • Filling Analysis: Analyzes the flow behavior of molten metal to predict cold shuts and misruns, thereby optimizing the gating system design.
  • Solidification Analysis: Calculates heat transfer and phase transformation processes to accurately locate hot spots, predicting and resolving shrinkage cavities and porosity issues.
  • Deformation Analysis: Evaluates post-cooling residual stress and dimensional variation, serving as the basis for mold reverse deformation compensation to ensure strict dimensional accuracy.

3D Printed Rapid Prototype Castings

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3D Printed Resin Casting Patterns

 

  • Zero Metal Tooling Costs: By utilizing 3D printing technology, we completely eliminate the need for expensive metal molds during the development phase.
  • Cost-Effective Production: Transform design blueprints directly into metal castings at the lowest possible cost.
  • High-Complexity Execution: Flawlessly achieve complex geometries and precision thin-wall designs.
  • Accelerated Development Cycle: Drastically reduce the product development timeline from weeks to just days.
  • Rapid & Precise Validation: Provide the fastest and most accurate verification solution for new product development.